Automated Aerosol Can Puncturer

Technicians at Hill Air Force Base spend the equivalent of over 23 workdays per year puncturing aerosol cans while wearing full-body protective equipment. This project automates the loading, puncturing, and unloading processes to reduce personnel exposure to airborne toxins and to optimize use of labor resources.

draft diagram of the automated aerosol can punturer system

Seals & accessory attachments are not shown for visibility. See attached Bill of Materials for part information.

Were the design requirements & constraints met?

  • The puncturing chamber creates a complete seal.
  • The can contents are completely evacuated.
  • The loading, puncturing and unloading systems are all automated.

What verifications were performed?

  • The lifting of the can cradle upon rapid raising of the lid verifies a complete seal.
  • The successful puncturing & draining of a completely full aerosol can verifies the adequate capacity of the system.
  • The constant cycling of paint cans verifies the robustness of the automated loading system.

What was learned?

  • Consistent team communication is fundamental to project success.
  • The design process is iterative.
  • Maintaining multiple perspectives from the start ensures fewer compounded problems in the future.

What future work is recommended?

  • Remove any aerosol buildup within the system regularly.
  • Create a queue above the piston for sorting cans.
  • Replace the piece connecting the puncturer and the barrel with a rubber tube.

Team: Anika Knudsen (435) 757-5423, Joshua Dickison (435) 238-8644, Max Francom (970) 691-9640, Rustin Babcock (509) 951-9142, Travis Blaylock (385) 448-9487

Thank you to our sponsor, Hill Air Force Base!