Automated Aerosol Can Puncturer
Technicians at Hill Air Force Base spend the equivalent of over 23 workdays per year puncturing aerosol cans while wearing full-body protective equipment. This project automates the loading, puncturing, and unloading processes to reduce personnel exposure to airborne toxins and to optimize use of labor resources.
Seals & accessory attachments are not shown for visibility. See attached Bill of Materials for part information.
Were the design requirements & constraints met?
- The puncturing chamber creates a complete seal.
- The can contents are completely evacuated.
- The loading, puncturing and unloading systems are all automated.
What verifications were performed?
- The lifting of the can cradle upon rapid raising of the lid verifies a complete seal.
- The successful puncturing & draining of a completely full aerosol can verifies the adequate capacity of the system.
- The constant cycling of paint cans verifies the robustness of the automated loading system.
What was learned?
- Consistent team communication is fundamental to project success.
- The design process is iterative.
- Maintaining multiple perspectives from the start ensures fewer compounded problems in the future.
What future work is recommended?
- Remove any aerosol buildup within the system regularly.
- Create a queue above the piston for sorting cans.
- Replace the piece connecting the puncturer and the barrel with a rubber tube.
Team: Anika Knudsen (435) 757-5423, Joshua Dickison (435) 238-8644, Max Francom (970) 691-9640, Rustin Babcock (509) 951-9142, Travis Blaylock (385) 448-9487
Thank you to our sponsor, Hill Air Force Base!