Water Jet Cutter for Toolbox Organization

Team: Drew Hogan

Project

  • This project is inspired and funded by Tidy Tools LLC in Logan. The business model revolves around customers sending photos of their own organized toolboxes. With those photos customized toolbox organizers are created.
  • With those photos Tidy Tools LLC creates a DXF file which outlies each tool.
  • My project takes those files and creates foam toolbox organizers.
Tools
Tool cutouts in metal

System

System Diagram

Functional block diagram

Methods

  • DXF files are first parsed through a small Linux computer. The computer creates a list of coordinate points around each tool for the CNC machine to follow while cutting the foam. The computer handles all user interface through a monitor and keyboard.
  • Next the list of coordinate points is sent to the Microcontroller. Using those points the microcontroller guides the CNC machine and pressure washer.
  • Lastly, the CNC machine cuts the foam using the high-pressure water, creating the final product.
Methods

Conclusion

Current Results

  • The Water Jet Cutter successfully creates precise toolbox organizers from DXF files.
  • The project proves to be precise while allowing the user to pick settings such as speed and nozzle height for different materials.

Future Refinements

  • Better contain the water spray.
  • Implement more user-friendly interface for those unfamiliar with command line interface.

Skills Gained From This Project

  • Experience with Linux Operating Systems, freeRTOS, embedded C programing, hardware implementation, and much more.