Apple Grading & Sorting System

Team: Kobe Yost

Project

Problem:

  • Manual apple grading is time consuming and inconsistent

Goal:

  • Create a system that detects apples, estimates size, color, and grades in real time
  • Produce a low-cost solution for small scale apple growers
  • Used at USU Kaysville farm in apple orchards
apple diagram
Apple orchard

System

System diagram

Methods

  • Camera to take pictures of apples on conveyer belt
  • Control background and lighting to reduce shadows & glare
  • Images processed using color levels
  • Filters used to mask background
  • Apples detected with size & color estimates
  • Apples sorted into bins based on predefined values
Methods apple 1
Methods apple 2
Methods apple 3
Methods apple 4

Conclusion

Results:

  • Successfully estimated apple size and color for apple grading
  • Showed that automated apple grading can be accurate and cost effective on a small scale
  • System works best with consistent lighting and background

Future Improvements:

  • Handling overlapping apples in real-time
  • Expanding system to detect defects such as bruises and blemishes
Conclusion 1
Conclusion 2