Austin Bridge Design Team SR-118: Bridge Replacement Over the Sevier River

INTRODUCTION

The Austin Bridge, D-272, spans the Sevier River along SR-118, in Sevier County, Utah. The bridge was built in 1935 and is structurally sound. However D-272 is deteriorating slightly and is too narrow, presenting a traffic hazard. The Utah Department of Transportation (UDOT) wants to replace the bridge. Our group chose to design a replacement bridge.

We evaluated several alternative solutions before selecting one and creating a design. Replacing D-272 required the design of various project elements such as a traffic management solution, bridge superstructure members, abutments, parapets, and a roadway realignment.

Bridge in Austin

ALTERNATIVE SOLUTIONS

Traffic Management Alternatives: Bypass Bridge: A temporary bridge, 12 ft wide, built adjacent to the bridge, constructed of culverts and compacted soil that span the Sevier River

  • Phaseout: The existing structure is demolished, and the new bridge is constructed in phases such that traffic can continue to pass over the bridge during construction.
  • Side by Side: Construction of the new bridge, parallel to the existing structure. Approaching segments of roadway will require realignment

Structural Alternatives

  • Steel Girder: I-section or box section girders, requires frequent maintenance. Rapid construction.
  • Cast-in-Place Concrete Girder: Low cost, however, the concrete requires 56 days to completely cure, resulting in increased construction time. Large traffic impact.
  • Prestressed Concrete Girder: Cast and prestressed off site, then trucked to the site and hoisted into place. Rapid construction is obtainable.
  • Contech O-series: Prefabricated modular bridge unit. Includes pre-cast foundations, headwalls, and wingwalls, as well as cast-in-place structural cells.
BRIDGE ALTERNATIVES ANALYSIS MATRIX
Analysis Criteria Cast in Place Prestressed Concrete Steel Girder
Durability 2 2 1
Maintenance Speed of 1 1 0
Construction 0 2 2
Geometry Adj. to SR-118 1 1 0
Cost 2 1 1
Total: 6 7 4
    High Impact 0
    Medium Impact 1
    Low Impact 2

SELECTED ALTERNATIVE

The selected traffic management alternative is a temporary, single lane bypass road. UDOT has requested a traffic management solution that allows for the continued use of SR-118 throughout construction. A temporary bypass road removes the need to detour traffic off SR-118, does not require a permanent realignment of the existing road, and is the least restrictive for demolition and construction. A temporary, timed traffic light will be used to route traffic, in alternating directions, across the single lane bypass road.

Prestressed concrete girders are the selected structural alternative. Prestressed concrete girder bridges are low maintenance, moderately expensive, durable, and can be rapidly constructed. The deck of the bridge will be a cast in place reinforced concrete slab. Constructing the bridge using precast girders will require a permanent vertical realignment of the existing roadway.

Design

The design of the replacement bridge required the following: roadway vertical curvature, girders, bridge deck, parapets, wingwalls, approach slabs, abutments, and piles. These various sections of design included aspects of structural, geotechnical, hydraulic, hydrological, and transportation engineering. Design work done for this project included optimization of the roadway vertical curvature, and sizing and placement of the girders.

The new bridge elevation is three feet higher than the existing bridge. A new vertical curvature was calculated to provide a smooth transition between the existing road surface and the bridge deck. A crest curve was placed on top of the bridge which transitioned into a 1% grade on either end. Iterative calculations of sag curves were created and the option that optimized the smoothest transition with the least amount of fill was selected.

ROADWAY DESIGN PROFILE

Graph about Roadway design profile

SITUATION AND LAYOUT

Daigram of bridge layout

Analysis and design of the superstructure were completed using the bridge design software Bridgelink. Design Parameters included:

  • AASHTO LRFD Bridge Design specifications
  • UDOT's Structures Design and Detailing Manual Design manual
  • WSDOT Load and Rating Criteria
ASSHTO empirical bridge deck design procedures were used to design the bridge deck reinforcement. UDOT working standards were used to design the parapets, abutments, wingwalls, and approach slabs. Lastly the piles were designed using recommendations from the geotechnical report and direct analysis.

MOMENT CAPACITY AND GIRDER CROSS SECTIONS

Graph
Ibeam diagram
Ibeam 2 diagram

CONCLUSION

The total structure cost is estimated at $687,000. The replacement bridge is 64 ft long and 44 ft wide. It is designed to pass a 100 year flood event. Girders are Utah Bulb T 42's, with an 8 in. reinforced concrete deck. Piles for the Northern and Southern abutments are 16 in. round piles with lengths of 54 ft and 48 ft respectively. Just under 6,000 cubic feet of concrete is required.

Team in the project